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Technology

Our company deals with refilling - renovation of powder cartridges for all types of printing equipment on professional level.

Along this we are using only quality components and consumables. The process of repair work is performed on specialized equipment in a specially equipped room.

For those organization managers who are seeking for saving and therefore using services of “black refillers” or are permitting cartridge refilling in their rooms, we would like to notice that such processes are not only unhealthy for human respiratory system, but also may cause  asthmatic illnesses.

HOW TO DISTINGUISH OUR CARTRIDGES FROM OTHERS?

According to developed and attested technology, all cartridges having undergone our production, apart from whether they were refilled, renovated or produced as a ready product, are packaged and marketed according to settled regulations.

First of all: every cartridge is supplied with “Technological label” which has an individual identification four-digit number that is attached to the cartridge during its whole service life. According to this number you can define cartridge’s history – number of refills, renovations and the date of passing manufacturing.
 

 
Secondly: each cartridge is packaged into an opaque LDPE polyethylene 90 micrometers thick pack which protects it from liquid and dust impact during the long storage.
 

 
В-третьих: every cartridge packaged in polyethylene has “marking label” which shows a name of cartridge and its compatibility with particular printing equipment(s). This label is put on opaque LDPE polyethylene pack as well as on cardboard box (on the frontal surface).
For some cartridge types there are “economical” variants of package when two cartridges are packed into one cardboard box are packaged by two cartridges and put two labels on the frontal surface.
 
     
 
Fourthly: each cartridge ready for the use is put into a cardboard box on the top part of which supplier’s  warranty terms are shown and there are terms of cartridge storage and transportation indicated on the side.
 
   
 
Fifthly: an “Information label” is put together with cartridge inside each cardboard box that is sticked on visible part of typing equipment later on. In case if you will have some questions concerning use of our cartridges or printing equipment, you can call or e-mail to  ou service centre by phone number or e-mail address which are listed on the information label.
 

 
Thus, if you bought our cartridge or used our service, you will obligatory receive it in accordance with abovementioned technology. If some of cartridge package elements are missing it means that we did not produce this cartridge !!!
 

DESCRIPTION, TECHNICAL SPECIFICATION

Cartridge Cleaning WorkStation™
Cartridge cleaning working station SCC

WorkStation - this is a working station of closed cycle, equipped with two filters of cartridge type (standard filters) and one HEPA filter. Power supply and compressed air should be provided for the work of this station.

Power supply.
Single-phase network of alternating current with voltage 220 V. Power consumption – 4.4 kW.
Pneumatics.
For the normal work of station compressed air should be supplied, volume 0.054 m3 per minute @ pressure 6.8 bar.
Closed cycle extraction.
(Two filters of cartridge type, one – HEPA filter), SCC.

Two filters of cartridge type, one – HEPA filter:

1. Dimensions 1,6 x 1,2 x 0,73 m
2. Filtration efficiency 99.997% for particle size of 0.3 micrometers
3. Resource of upper filter fine cleaning is 4000 hours
4. Gradual methods of cleaning:
  4.1.1. Direct facture of hard toner fractions into waste collector
  4.1.2. Air cleaning by means of two cartridge filters from particles more than 5 micrometers
  4.1.3. Final air cleaning by fine cleaning filter, 0.3 micrometers
5. Built-in cleaning system of standard filters.
6. Indicator of filter pollution level.
7. Capacity of built-in engine – up to 1000 m3/hour.

 

Main distinguishable property – extraction parameters declared by manufacturer correspond completely to its actual work characteristics.
 
Station shanks are equipped with wheels to provide mobility of the station within production premises.
 
We have good experience enough of working with equipment of different manufacturers in order to claim with full responsibility that working stations SCC are the most reliable, convenient and the most productive equipment from the whole offered range to compatible cartridges producers at present.
 
Filters.
Standard filters are intended for preliminary rough air cleaning from particles sized up to 0.5 micrometers with efficiency 99.99%. 

Final cleaning of air flow is performed on HEPA filter which provides prevention of particles up to 0.3 micrometers with efficiency 99.997%. Noise level with these implemented filters is not higher than 72.5 dB. 

100 liter air compressor.
We offer you to choose this model because it provides sufficient power for performing the work. Unfortunately, air compressors with less volume are quickly loosing their ability to deal with standard amount of work and are producing much more noise as well.
 
 
 
 
 
 
 
 
Industrial specialized vacuum cleaner  
Why specialized?
1. Average size of toner particles is 6 micrometers
2. Amount of clearedout toner
These both conditions are limiting the choice. We recommend using ATRIX HCTV as it is constructed especially for these tasks.
 
 
 
 
 
 
 
 
 
 

Compressed air ionizer. This equipment is not necessary during cartridge refill or renovation process. Ionizer is provided for taking off electrostatic potential from cartridge work surfaces and its components. The usage of ionizer allows improving quality of the final product and reducing time spent on production of one product.